Production operations platform and fabric inventory system built for garment manufacturers.
Garment factories lose thousands of meters of fabric and miss fashion collection drops due to disjointed spreadsheets, paper chits, and chaotic WhatsApp groups managing rolls, trims, and cutting orders.
A unified apparel operations platform coordinating fabric roll batches by dye lot, calculating marker cutting yields down to the millimetre, managing trims BOM, and tracking 5-stage garment assembly runs.
Garment manufacturing is notorious for costly production leaks caused by untracked fabric wastage, missing accessories during stitching runs, and delayed order handoffs.
Factories manage tens of thousands of meters of fabric across dozens of colorways using physical paper chits and chaotic WhatsApp messages, leading to massive stock discrepancies and delayed fashion drops.
Fashion labels, boutique garment manufacturers, and apparel production coordinators.
A modern, tactile operations portal that brings precision inventory tracking, automated cost calculations, and visual order pipeline kanbans to the factory floor.
Lead Architect & Systems Engineer — Designed the relational database schema for fabric yield tracking, built the FastAPI REST microservices, and developed the Next.js production management UI.
Tracks roll meterage, supplier dye lots, GSM specs, and post-cut remnant yardage in real time.
Step-by-step garment stage tracking: Cutting → Embroidery → Stitching → Washing → Final QC.
Calculates exact button, zipper, thread, and label requirements based on size-ratio production quotas.
Captures daily labor costs, machine maintenance, and operational overheads against specific production batches.
Enforced a strict daylight light-mode UI for the operations interface, as factory floor tablets operate under harsh industrial fluorescent lighting where dark mode suffers from heavy screen reflection.
Separated API authentication into stateless HMAC tokens with 12-hour expiration for security without session bloat.
Accommodating fabric shrinkage variations required building custom unit-of-measurement converters into the cutting order creation form.
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